BRCS03C - UL
BRCS03C-U5/U6 - UL & IEC
1. Introduction

The BRCS03C-U5/BRCS03C-U6 is an AC/DC residual current sensor with two separate fault signal outputs – one Pin conforming to UL2231-2 (CCID20) and the other Pin conforming to IEC 62955 or IEC 62752. It can be used for built-in residual current protection system at AC charging stations.
Digital outputs of fault detection conforming to UL2231-2 (CCID20) and IEC 62955 / IEC 62752
Cost-effective solution of residual current detection for mode-2/3 EVSE
Fast response time facilitating a broad selection of switching devices
Accurate measurement and optimization against nuisance tripping
2. Technical Data
101
Poles in monitoring circuit
1P+N / 3P+N
1P+N / 3P+N
102
Rated current in monitoring circuit
32A
32A
103
Rated frequency in monitoring circuit
60Hz
60Hz
104
Rated impulse withstand voltage in monitoring circuit
6kV
6kV
105
Over-voltage category in monitoring circuit
III
III
201
Rated operating voltage in control circuit,
5VDC ± 3%
5VDC ± 3%
202
Power consumption
< 500mW
< 500mW
203
Pin 1 – N.C.
Not connected
Not connected
204
Pin 2 – Test signal
Digital input
Digital input
205
Pin 3 – Fault signal: X6-IEC62955 (RDC-MD) or X30-IEC62752 (IC-CPD)
Digital output (RDC-MD)
Digital output (IC-CPD)
206
Pin 4 – Fault signal: X20-UL2231 (CCID20)
Digital output
Digital output
207
Pin 5 – GND
GND
GND
208
Pin 6 – Vcc for 5V
+5VDC
+5VDC
301
Rated DC residual operating current (IEC 62955)
6mA
6mA
302
Rated DC residual non-operating current (IEC 62955)
3mA
3mA
303
Rated AC residual operating current (UL2231-2)
20mA
20mA
304
Rated AC residual non-operating current (UL2231-2)
15mA
15mA
305
Rated AC residual operating current (IEC 62752)
-
30mA
306
Rated AC residual non-operating current (IEC 62752)
-
15mA
307
Electrical endurance
20,000
20,000
308
Rated operating temperature
-40~85 ℃
-40~85 ℃
309
Pollution degree
2
2
3. Residual Current Detection Characteristics
PIN 3 (X6/X30 Output) - IEC 62955 / IEC 62752
Operating Current
401
Smooth DC
4.0~6.0 mA
4.0~6.0 mA
402
DC rectified from 2 phases
4.0~7.0 mA
4.0~7.0 mA
403
DC rectified from 3 phases
4.0~6.2 mA
4.0~6.2 mA
404
Sinewave AC
-
22.0~28.0 mA
405
A0 pulsating DC
-
10.5~42.0 mA
406
A90 pulsating DC
-
7.5~42.0 mA
407
A135 pulsating DC
-
3.3~42.0 mA
Operating Time
501
Smooth DC 6mA
≤ 500 ms
≤ 500 ms
502
Smooth DC 60mA
≤ 200 ms
≤ 200 ms
503
Smooth DC 200mA
≤ 70 ms
≤ 70 ms
504
Smooth DC 300mA
-
≤ 20 ms
505
DC rectified from 2 phases 60mA
≤ 200 ms
≤ 200 ms
506
DC rectified from 2 phases 200mA
≤ 70 ms
≤ 70 ms
507
DC rectified from 2 phases 300mA
-
≤ 20 ms
508
DC rectified from 3 phases 60mA
≤ 200 ms
≤ 200 ms
509
DC rectified from 3 phases 200mA
≤ 70 ms
≤ 70 ms
510
DC rectified from 3 phases 300mA
-
≤ 20 ms
511
AC 30mA
> 10000 ms
≤ 80 ms
512
AC 60mA
> 300 ms
≤ 60 ms
513
AC 150mA
> 80 ms
≤ 20 ms
514
AC 5A
> 80 ms
≤ 20 ms
PIN 4 (X20 Output) - UL2231-2 (CCID-20)
Operating Current
601
60Hz sinewave AC
15.0~20.0 mA
602
150Hz sinewave AC
15.0~34.5 mA
603
400Hz sinewave AC
15.0~69.6 mA
604
Smooth DC
20.0~56.0 mA
Operating Time
701
20mA AC residual current (60Hz)
≤ 500 ms
702
100mA AC residual current (60Hz)
≤ 20 ms
703
264mA AC residual current (60Hz)
≤ 15 ms
704
56mA smooth DC residual current
≤ 40 ms
705
100mA smooth DC residual current
≤ 20 ms
4. Application Notes
Typical application diagram
BRCS03C-U5/U6 EV charging controller

Additional information
Ferrite beads - such as
BLM21PG331SN1D- are suggested to replace the L1 at some existing charging controller models. C3 might be added in case of limit 5V DC power supply. Please ensure the DC power supply to the 5V version sensor is within the range of 5VDC ± 3%, so as to ensure the proper function of the sensor.NPN transistors are used internally at the Pin 3 and Pin 4 of the 5V version sensor, and the direct connection of Pin 3/4 to switching devices such as relays or contactors - is NOT allowed. and of the NPN transistor inside the 5V version sensor are maximally 40V and 50mA.
Self-test time chart

A self-test excluding offset calibration is activated if Pin 2 - Test is connected to GND for a period of 40ms to 130ms.
A self-test including offset calibration is activated if Pin 2 - Test is connected to GND for a period of 150ms to 1000ms. (Note: is the response time for internally generated test current.)
Offset calibration time chart

An explicit offset calibration excluding self-test cycle is activated if Pin 2 - Test is connected to GND for a period of 2s to 3s. An offset calibration can be activated at regular intervals (such as start-up) or after the occur of certain critical events (such as short circuit).
⚠️ Attention: During the offset calibration, NO leakage current or any other current may flow through the device and the relays/contactors must be open. Also, the power supply voltage at Pin 6 Vcc must be stay at 5VDC ± 3%.
Switching recovery level

If the trip-level is accomplished the output will change their state from low-level to high level. Depending on the existence of the residual current , the output will remain in this state until falls below the threshold .
X20 Pin (CCID20): Typical values of DC 26mA & AC 17.5mA; Typical value of is 75%.
X30 Pin (IEC 62752): Typical values of DC 5mA & AC 24mA; Typical value of is 75%.
X6 Pin (IEC 62955): Typical values of DC 5mA; Typical value of is 75%.
5. Mechanical outline
BRCS03C-U5-L1 / BRCS03C-U6-L1:

BRCS03C-U5-L1
-
Test
DC fault (IEC 62955)
AC & DC fault (UL2231(CCID20))
GND
5V DC
BRCS03C-U6-L1
-
Test
AC & DC fault (IEC 62752)
AC & DC fault (UL2231(CCID20))
GND
5V DC
6. Ordering information
1
BRCS03C-U5-L1
BRCS03C Residual Current Sensor 5V DC Interface, PCB-mount (Copper jumper) UL2231-2(CCID20) & IEC62955, 32A 6 Pin, Pitch=1.9mm
2
BRCS03C-U6-L1
BRCS03C Residual Current Sensor 5V DC Interface, PCB-mount (Copper jumper) UL2231-2(CCID20) & IEC62752, 32A 6 Pin, Pitch=1.9mm
7. Additional Notes
🛑 ESD Warning: The sensor is susceptible to be damaged from an ESD event and the personnel should be grounded when handling it.
Do NOT allow strong static electricity near the sensor, because static electricity can cause damage to the ICs inside the sensor. Take static electricity precautions when handling.
Do NOT exceed 260°C for 10 seconds when soldering the sensors of PCB-mounting versions. This is the maximum heat resistance grade of these sensors.
Do NOT solder the sensors with the central isolation cross installed. The central isolation cross can be installed after soldering the sensors.
Do NOT drop the sensor or apply any other mechanical stress to the sensor, as such stresses may change performance characteristics.
Please place the sensor with an appropriate distance from components that can generate high magnetic fields, such as relays or contactors, to ensure accurate residual current detection.
Last updated